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This Maintenance & Safety Manual supercedes and replaces
all previous Oregon
®
Maintenance & Safety Manuals
Printed in USA
F/N A106971 AG 0904
Oregon
®
Maintenance & Safety Manual
Maintenance & Safety Manual for
Saw Chain, Guide Bars, and Drive Sprockets
Blount, Inc.
Oregon Cutting Systems Group
4909 S.E. International Way (97222-4607)
P.O. Box 22127 • Portland, Oregon • 97269-2127
(503) 653-4706
www.oregonchain.com
Oregon Distribution Ltd.
Guelph, Ontario, Canada N1H 6L4
(519) 822-6870
www.oregonchain.ca
Read and follow all Chainsaw
Safety Warnings and
Important Safety Information.
O
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1
9
4
7
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EE
GG
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11
99
44
77
★★
★★
★★
®
Maintenance and
Safety Manual
Saw Chain, Guide Bar and Drive Sprocket
25436_Cvr_2005.qxd 9/24/2004 2:35 PM Page 1
Seitenansicht 0
1 2 3 4 5 6 ... 101 102

Inhaltsverzeichnis

Seite 1 - Safety Manual

This Maintenance & Safety Manual supercedes and replacesall previous Oregon®Maintenance & Safety ManualsPrinted in USAF/N A106971 AG 0904Orego

Seite 2 - Chainsaw Safety

6Saw ChainOREGON®CHAIN-MAINTENANCE TOOLSFILING TOOLS햲ASSEMBLED FILE GUIDE 햳SHARPENING KITS*Asst’d. P/N’s *Asst’d. P/N’s햴ROUND FILE햵FLAT FILE햶DEPTH-GAU

Seite 3

96Saw ChainREAD THE WARNING ON PAGE 17.Cutting frozen wood will cause rapid wearand possible breakage around the rear rivethole of cutters. Follow the

Seite 4

97THE OREGON®CUSTOMER-SATISFACTION POLICYLIMITED WARRANTYOregon®(Oregon Cutting Systems Division, Blount, Inc.)warrants its products to be free from d

Seite 5 - Introduction/Contents

Notes_________________________________________________________________________________________________________________________________________________

Seite 6

OREGON®CHAIN-MAINTENANCE TOOLSGRINDERSSURE SHARP®BENCH-MODELGRINDING WHEELS12-VOLT CHAIN GRINDER FOR 511A GRINDERGRINDER P/N 511A *Asst’d. P/N’sP/

Seite 7

8Saw Chain511-A GRINDER WHEELSGRINDING WHEEL GRINDING WHEEL CORRESPONDSPART NUMBER WIDTH TO FILE SIZEDIAMETER(S)OR534-18 1/8" 5/32" or 4.5mm

Seite 8

CHAIN IDENTIFICATIONOREGON®FILING OREGON®CHAIN CUTTER TYPE CUTTER KICKBACK-CHAIN SPEC’S CHAIN GAUGE SEQUENCE REDUCINGPART TYPE END SIDE FEATURES NUMBE

Seite 9

10Saw ChainCHAIN IDENTIFICATION (CONTINUED)OREGON®FILING OREGON®CHAIN CUTTER TYPE CUTTER KICKBACK-CHAIN SPEC’S CHAIN GAUGE SEQUENCE REDUCINGPART TYPE

Seite 10 - Saw Chain

11Saw ChainCHAIN IDENTIFICATION (CONTINUED)OREGON®FILING OREGON®CHAIN CUTTER TYPE CUTTER KICKBACK-CHAIN SPEC’S CHAIN GAUGE SEQUENCE REDUCINGPART TYPE

Seite 11

12Saw ChainCHAIN DRIVE-LINK NUMBER IDENTIFICATIONNearly all Oregon®chains are named by a part number made up of a number (see below), and letters (see

Seite 12

13Saw ChainCHAIN LETTER IDENTIFICATIONThe Letters: 27A, 72LP , 91VG , M 72LPThe letters represent cutter type and sequence, kick-back-reducing fe

Seite 13

14Saw ChainJGRound-ground chiselcutters with rampeddepth gauges, bumper tie straps and skip sequence JPRound-ground chiselcutters with bumperdrive l

Seite 14

15Saw ChainTHE FOUR BASIC SAW-CHAIN RULESATTENTION CHAINSAW USERS:Oregon®urges you to become familiar with the fourbasic saw-chain rules. Users who kn

Seite 15

Chainsaw SafetyIMPORTANT SAFETY MESSAGESAFETY SYMBOL: This safety symbol is used to highlight safety messages. When you see this symbol, read and foll

Seite 16

16Saw ChainRULE NUMBER 3 YOUR CHAIN MUST BE SHARPWhen your chain is sharp, it does the work. When it’snot, you do the work – and your cutting attachme

Seite 17

17Saw ChainHOW TO MAINTAIN CHAINATTENTION: Oregon® urges dealers, chainsaw users,and anyone who services saw chain to become familiarwith proper chain

Seite 18

18Saw ChainHOW TO TENSION YOUR CHAIN▲Tension chain before each use Tension chain often, or at each refuelingNever tension your chain right after cutt

Seite 19

19Saw ChainHOW TO TENSION YOUR CHAIN(3a CONTINUED)Turn your saw’s tension-adjustment screw until thebottoms of the lowest tie straps and cutters come

Seite 20

20Saw ChainHOW TO TENSION YOUR CHAIN (CONTINUED)3c. IF YOU HAVE AN INTENZ®SPROCKET-NOSE BARTurn the tension-adjustslot until the bottomsof the lowest

Seite 21

21Saw Chain5. Check tension often during operation, especiallyduring the first half-hour. If chain loosens: stop, letchain cool, and readjust tension.

Seite 22

22Saw ChainHOW TO SHARPEN CHAIN▲ Sharpen chain before each use. Sharpen chain often, or as needed. READ THE WARNING ON PAGE 17.Sharpening your chain

Seite 23

23Saw Chain• Abnormal chain wear.• Wear patterns on the chain that may indicate aworn bar or sprocket.• Loose rivets (if you can rotate the rivets wit

Seite 24

24Saw Chain2. To set the propergrinder head angle, use the recommendedttoopp--ppllaattee ccuuttttiinngg aannggllee(See pages 35-63 for correct angle

Seite 25

25Saw ChainSHARPENING WITH A ROUND FILE1. Be sure 1/5th, or 20%, of the file’s diameter is alwaysheld above the cutter’s top plate. The best way todo

Seite 26

Chainsaw SafetyWHAT IS KICKBACK?Kickback is the violent backward and/or upward motion of thechainsaw guide bar occurring when the chain near the nose

Seite 27

26Saw ChainHOW TO SET DEPTH GAUGES Set depth gauges often, every 3 or 4 sharpenings,or more often if needed. READ THE WARNING ON PAGE 17.Setting you

Seite 28

27Saw ChainHOW TO SET DEPTH GAUGES (CONTINUED)Most Oregon®chains have a number stamped oneach depth gauge indicating the correct depth-gaugesetting.EX

Seite 29

28Saw ChainHOW TO SET DEPTH GAUGES (CONTINUED)4. If the depth gauge extends above the slot, file thedepth gauge down level with the top of the toolusi

Seite 30

29Saw Chain**Do not round off the depth gauges on Vanguardchain after filing them down.On many chains, it may be helpful to tip thedepth-gauge tool on

Seite 31

30Saw Chain3. The area where depth-gauge filing occurs onVanguard chain is identified by a witness mark. Donot file outside the witness mark and do no

Seite 32

31Saw Chain3. Place the preset tie strap on a flat outer surface of achain-breaker anvil. Be surethe rivets are pointing up.4. Assemble chain to the p

Seite 33

32Saw ChainHOW TO BREAK OUT RIVETSCAUTION Always wear approved safety accessories for hands and face when breaking out rivets.1. Place the chain segm

Seite 34

33Saw ChainHOW TO BREAK OUT RIVETS (CONTINUED)REMOVING RIVETS FROM BROKEN DRIVE LINKS1. When removing rivets from broken drive links, holdthe two brok

Seite 35

34Saw ChainHOW TO BREAK IN A NEW CHAINThe life of your new chain can be extended by takingthese few simple steps before using it.▲1. Before the first

Seite 36

35Micro Chisel®1/4"Not a Low-kickback ChainMICRO CHISEL®Kickback End UseReducing ViewFeaturesFILING햲DEPTH-GAUGE 햳TOP-PLATE SETTING CUTTING ANGLE햴

Seite 37

Chainsaw Safety,(Continued)MAKE PROPER WORK PRACTICES A HABITCAUTION Keep yourself clear of the work. Before cutting:-Calculate how the object being

Seite 38

36Micro Chisel®.325"Not a Low-kickback ChainLow-vibrationChainMICRO CHISEL®Kickback End UseReducing ViewFeaturesFILING햲DEPTH-GAUGE 햳TOP-PLATE SET

Seite 39 - 1/4"

37Super 20 .325"Not a Low-kickback ChainLow-vibrationChainCHISEL®Kickback End UseReducing ViewFeaturesFILING햲DEPTH-GAUGE 햳TOP-PLATE SETTING CUTTI

Seite 40 - .325"

38Super Guard®.325"Not a Low-kickback ChainNo Bumper Tie StrapsLow-vibration ChainCHISEL®Kickback End UseReducing ViewFeaturesChain Type Gauge33L

Seite 41 - Super 20 .325"

39Pro Guard™.325"A Low-kickback ChainWith Bumper Tie StrapsLow-vibration ChainCHISEL®Kickback End UseReducing ViewFeaturesChain Type Gauge33SL .0

Seite 42 - Super Guard

Kickback End UseReducing ViewFeatures40Micro-Lite™.325"A Low-kickback ChainLow-vibration ChainNarrow-kerf ChainMICRO CHISEL®Chain Type Gauge95VP

Seite 43 - Pro Guard

41Ripping Chain .325"End UseViewNot a Low-kickback ChainNarrow-kerf ChainLow-vibration ChainMICRO CHISEL®Chain Type Gauge95R (Micro-LiteTM) .050&

Seite 44 - Micro-Lite

42Oregon®Vanguard 3/8"Kickback End UseReducing ViewFeaturesLow-kickback PerformanceLow-vibration ChainOREGON®VANGUARDChain Type Gauge72V .050&quo

Seite 45 - Ripping Chain .325"

Not a Low-kickback Chain43S-70 3/8"SEMI CHISELKickback End UseReducing ViewFeaturesChain Type Gauge72AP, 72DP .050"73DP .058"75DP .063&

Seite 46 - Vanguard 3/8"

44Speed Guard™3/8"*Recently obsoleted Oregon®chain part numbersNot a Low-kickback ChainSEMI CHISELKickback End UseReducing ViewFeaturesFILING햲DEP

Seite 47 - S-70 3/8"

45Super Guard®3/8"Not a Low-kickback ChainCHISELKickback End UseReducing ViewFeaturesFILING햲DEPTH-GAUGE 햳TOP-PLATE SETTING CUTTING ANGLE햴SIDE-PLA

Seite 48 - 3/8"

Introduction/ContentsYour chainsaw is only as good as your chain, guide bar, and sprocket. They function as a team while cutting wood and must be main

Seite 49

46Super 70 3/8"Not a Low-kickback ChainLow-vibrationChainCHISELKickback End UseReducing ViewFeaturesChain Type Gauge72JP, 72LP, M72LP .050"7

Seite 50 - Super 70 3/8"

47XtraGUARD®3/8"*Recently obsoleted Oregon®chain part numbersA Low-kickback ChainWith Bumper Tie StrapsSEMI CHISELKickback End UseReducing ViewFe

Seite 51 - XtraGUARD

48Square-Ground Chain 3/8"Chain Type Gauge72CJ, 72CJX, 72CK, 72CKX, 72CL, 72CLX.050"75CJ, 75CJX, 75CK,75CKX, 75CL, 75CLX.063"Not a Low-

Seite 52 - Square-Ground Chain 3/8

49Ripping Chain 3/8"Kickback End UseReducing ViewFeaturesNot a Low-kickback ChainSEMI CHISELChain Type Gauge72RD .050"73RD .058"75RD .0

Seite 53 - Ripping Chain 3/8"

50Micro-liteTM3/8"A Low-kickback ChainWith Bumper Tie StrapsLow-vibration ChainNarrow-kerf ChainCHAMFER CHISELKickback End UseReducing ViewFeatur

Seite 54 - Micro-lite

Kickback End UseReducing ViewFeatures51XtraGUARD®3/8"A Low-kickback ChainWith Bumper Drive LinksCHAMFER CHISELChain Type Gauge91P .050"FILIN

Seite 55

52Low Profile 3/8"Kickback End UseReducing ViewFeaturesNot a Low-kickback ChainNo Bumper Tie StrapsLow-vibration ChainCHAMFER CHISELChain Type Ga

Seite 56 - Low Profile 3/8"

53XtraGUARD®3/8"Kickback End UseReducing ViewFeaturesA Low-kickback ChainWith Bumper Tie StrapsLow-vibration ChainCHAMFER CHISELChain Type Gauge9

Seite 57

54Micro Chisel®.404"Kickback End UseReducing ViewFeatures26P, 27P26, 27, 27ANot a Low-kickback ChainMICRO CHISELChain Type Gauge26, 26P .058"

Seite 58 - .404"

55Ripping Chain .404"End UseViewNot a Low-kickback ChainMICRO CHISELChain Type Gauge27R .063"27RA (skip) .063"FILING햲DEPTH-GAUGE 햳TOP-P

Seite 59 - Ripping Chain .404"

2Saw ChainThe Four Oregon®End-Use SymbolsEach of these four symbols represents a generalizedcategory of chain saw use. Oregon®chains are listed in thi

Seite 60 - Super Chisel

56Super Chisel™.404"Kickback End UseReducing ViewFeatures*Recently obsoleted Oregon®chain part numbersNot a Low-kickback ChainCHISELChain Type Ga

Seite 61 - Micro-Bit

Kickback End UseReducing ViewFeatures57Micro-Bit®.404"*Recently obsoleted Oregon®chain part numbersNot a Low-kickback ChainCHIPPERChain Type Gaug

Seite 62

58Super Guard®.404"Kickback End UseReducing ViewFeatures*Recently obsoleted Oregon®chain part numbersNot a Low-kickback ChainCHISELChain Type Gau

Seite 63 - Not a Low

59Square-Ground Chain .404"Kickback End UseReducing ViewFeatures*Recently obsoleted Oregon®chain part numbersNot a Low-kickback ChainCHISELChain

Seite 64 - Harvester Chain .404"

60Harvester Chain .404"For use on mechanized harvesting equipment only.Do not use on hand-held cutting applications as severe injury to operator

Seite 65

61Harvester Chain .404"For use on mechanized harvesting equipment only.Do not use on hand-held cutting applications as severe injury to operator

Seite 66 - Harvester Chain 3/4"

62Harvester Chain 3/4"For use on mechanized harvesting equipment only.Do not use on hand-held cutting applications as severe injury to operator o

Seite 67

63Harvester Chain 3/4"For use on mechanized harvesting equipment only.Do not use on hand-held cutting applications as severe injury to operator o

Seite 68 - Square-Ground Filing

64Square-Ground FilingWHO SHOULD PERFORM SQUAREGROUND FILING?Most chainsaw users will probably never need to usesquare ground chain, nor learn to perf

Seite 69

65Square-Ground FilingFILE DIRECTIONOregon®recommends thatsquare-ground chain be filedfrom the outside in (in a down-ward direction). This leaves abet

Seite 70

3Saw ChainTo keep your cutting system of chain, bar, and sprocket working at peak efficiency - and to minimizewear - there are a number of things ever

Seite 71

66Square-Ground FilingGULLET FILINGApproximately every 5th sharpening, clean out gulletsby filing them back with a 7/32" round file. File gullets

Seite 72

67Saw ChainSAW CHAIN TROUBLESHOOTINGMost chain problems are caused by three things: incorrect chain tension, incorrect filing, and lack of lubrication

Seite 73

68Saw ChainSAW-CHAIN TROUBLESHOOTING (CONTINUED)Low depth gauges. High depth gauges. Square or blunt Remedy: See E. Remedy: See F. depth gauges.

Seite 74

69Saw ChainSAW-CHAIN TROUBLESHOOTING (CONTINUED)Excessive heel wear on Cracks under rear rivet Tie straps broken cutters and opposite holes on cut

Seite 75

70Saw ChainSAW-CHAIN TROUBLESHOOTING (CONTINUED)REMEDIES (CONTINUED)J. Dress the tops of the guide bar’s rails square. If wear isminor, file the botto

Seite 76

71Saw ChainSAW-CHAIN TROUBLESHOOTING (CONTINUED)REMEDIES: (K-P)K. Check your guide bar (grooves in bar’s body or nose have worn too shallow), and chec

Seite 77

72Saw ChainSAW-CHAIN TROUBLESHOOTING (CONTINUED)SHARPENING DRIVE-LINK TANGSPointed drive-link tangs help remove chips and debrisfrom your bar groove.

Seite 78 - * 20 8 RN

73Saw ChainSAW-CHAIN TROUBLESHOOTING (CONTINUED)REMEDIES: (Q-R)Q. Chain with tight joints cannot be repaired. Replacethe chain and maintain proper ten

Seite 79 - N D D009

Oregon®Bar TypePOWERMATCH®SYMMETRICALSPROCKET-NOSEBARRN= Symmetrical replaceable sprocket-noseGN=Symmetrical replaceable sprocket-nose with Guard Mate

Seite 80

BAResBARoseose ARepsp90 or 95)ARnd 3/8") 91)BarMountA218A318A041A061A064A074A095D009D176(Etc.)**T041**T061**T074**T095**T218**T31875Guide BarsNos

Seite 81

4Saw ChainOREGON®CHAIN TERMSCHAIN PITCHChain pitch is the distance between any three consecutive rivets, divided by two.Oregon®chain pitches are:1/4,&

Seite 82

76Guide BarsOREGON®GUIDE-BAR TERMSOREGON®GUIDE-BAR-MAINTENANCE TOOLSSPANNER WRENCH FLAT FILE WITH HANDLE*Asst’d. P/N’s File P/N 12211BAR RAIL DRESSER

Seite 83

77Guide BarsIMPORTANT INFORMATION ONOREGON®INTENZ®GUIDE BARSIntenz®bars are those which have our patented Intenz®chain-tensioning mechanism built righ

Seite 84

78Guide BarsOREGON®GUIDE-BAR MAINTENANCEATTENTION: Oregon®urges dealers, chainsaw users,and anyone who services guide bars to become familiarwith prop

Seite 85

79Guide BarsBASIC GUIDE-BAR MAINTENANCE (CONTINUED) Turn nose sprocket while pumping grease until wholesprocket has new grease. Do not push dirt into

Seite 86

80Guide BarsHOW TO REPLACE OREGON®POWER MATCH BAR NOSESSelect a new Power Match®nose with the correct pitch for your bar and chain.Reduced-kickback Do

Seite 87

81Guide BarsPOWER MATCH®BAR NOSES (CONTINUED)4. With the bar body, nose, and rivet solidly supportedon a strong flat metal surface, peen the Power Mat

Seite 88

82Guide BarsHOW TO REPLACE NOSE SPROCKETS ONPRO-LITE®, AND MICRO-LITE™ PRO BARSSelect a new nose sprocket with the correctpitch for your bar and chain

Seite 89

83Guide BarsPRO-LITE®/MICRO-LITE™PRONOSE SPROCKETS (CONTINUED)4. Once fully inside the nose, hold the sprocket in place, thenremove the tiss

Seite 90

84Guide BarsGUIDE-BAR TROUBLESHOOTINGMost guide bar problems occur in the bar rails, and are caused by four things: incorrect chain tension, lack of l

Seite 91

85Guide BarsGUIDE-BAR TROUBLESHOOTING (CONTINUED)3334Rails around the tip of solid-nose Rails along the bar body or bars are split at the bottom of

Seite 92 - Drive Sprockets

5Saw ChainOREGON®CHAIN TERMS (CONTINUED)THE PARTS OF A SAW CHAINParts below named in Bold Face indicate kick-back-reducing links and features: bumper

Seite 93

86Guide BarsGUIDE-BAR TROUBLESHOOTING (CONTINUED)REMEDIES: (T-Y)T. Shallow grooves and wire edges are the result of inadequate lubrication, improper t

Seite 94

87Guide BarsGUIDE-BAR TROUBLESHOOTING (CONTINUED)REMEDIES: (T-Y) (CONTINUED)X. Such wear or chipping near the nose often accompanies heavy limbing, bu

Seite 95

88Drive SprocketsOREGON®SPROCKET TERMSRIM SPROCKETSPUR SPROCKETClutchDrumClutchSkirt BoreDustCoverSpur TeethOREGON®SPROCKET-MAINTENANCE TOOLSGREASE GU

Seite 96

89Drive SprocketsOREGON®RIM SPROCKETS WITHWEAR-DEPTH INDICATORSThe free-floating rim is the component of a sprocketsystem which is replaceable.• Popul

Seite 97

90Drive SprocketsYour drive sprocket, the third member of the cuttingteam, deserves regular attention and maintenance justlike your bar and chain. A m

Seite 98

91Drive SprocketsBASIC SPROCKET-MAINTENANCE TASKS (CONTINUED)▲ ▲ Chain tension is especially important when thesaw is tipped on its side during fellin

Seite 99

92Drive SprocketsSPROCKET TROUBLESHOOTINGMost sprocket problems are caused by loose chain tension and failure to replace the sprocket or clutch drum w

Seite 100

93Drive SprocketsSPROCKET TROUBLESHOOTING (CONTINUED)4041Cracks or breakage on the clutch Obvious wear or discoloration drum. Remedy: See BB. aroun

Seite 101 - CUSTOMER-SATISFACTION POLICY

94Saw ChainHOW A CUTTER WORKSUnderstanding how cutters work can help you see whyproper chain maintenance is so important.1. The depth gauge rides on t

Seite 102

95Saw ChainHOW TO ORDER REPLACEMENT CHAINFor the best possible service, have the following fouritems of information ready for your Oregon®dealer.1. Yo

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